Novoingenia Product
MU30
With the capacity to manufacture up to 100 ampoules per minute, it is the most productive machine in the sector.
MU30 Details
- Cone mandrels.
- Aluminium forks.
- Greaser for central bearings.
- Special plastic pinions, both for machine rotation and station rotation, to reduce noise, prevent wear on the central gears, and act as a fuse in the event of a jam.
- Safety breakage sensor on the rising rail.
- Safety pull-wire limit switch around the entire perimeter of the machine.
- Control cabinet with touch screen, from which both the management and speed adjustments for the machine and stations are performed.
MU30 Options
HOTCAM
The HOTCAM vision system enables automated quality control of the ampoules manufactured on the rotary machine.
The system incorporates a primary camera responsible for the dimensional control of the formed ampoules and, optionally, a second camera dedicated to the quality control of the glass used in their manufacture.
Furthermore, HOTCAM integrates an automated manufacturing self-correction system by controlling two burner holders, adjusting the process based on the measurements obtained by the dimensional control camera. Alternatively, this self-correction can be based on data provided by an optional temperature sensor. Consequently, production variability is reduced, achieving lower reject rates and increased productivity.
Results are displayed in histograms showing the individual performance of each mandrel, facilitating the detection of potential deviations or malfunctions and improving the traceability of the production process.
Additionally, the system includes dimensional control for the length of the ampoules. Although the mechanics for this module are integrated into the production line, its management and supervision are handled directly from the HOTCAM vision system, ensuring centralised and efficient control.
The system incorporates a primary camera responsible for the dimensional control of the formed ampoules and, optionally, a second camera dedicated to the quality control of the glass used in their manufacture.
Furthermore, HOTCAM integrates an automated manufacturing self-correction system by controlling two burner holders, adjusting the process based on the measurements obtained by the dimensional control camera. Alternatively, this self-correction can be based on data provided by an optional temperature sensor. Consequently, production variability is reduced, achieving lower reject rates and increased productivity.
Results are displayed in histograms showing the individual performance of each mandrel, facilitating the detection of potential deviations or malfunctions and improving the traceability of the production process.
Additionally, the system includes dimensional control for the length of the ampoules. Although the mechanics for this module are integrated into the production line, its management and supervision are handled directly from the HOTCAM vision system, ensuring centralised and efficient control.
DEFECT CONTROL
Glass defect control is an optional expansion of the HOTCAM vision system, designed to automatically perform quality control on the glass used in the manufacture of ampoules on the rotary machine.
This expansion incorporates a second camera equipped with a specific lighting system, allowing for the reliable detection of glass defects such as holes, scratches, chips, or glass fragments loose inside the ampoule.
Thanks to this early inspection, the system prevents ampoules made with defective glass from proceeding to the production line, reducing subsequent rejects and improving the overall quality of the process.
The visualisation and management of results are integrated into the HOTCAM vision system itself, maintaining centralised and efficient control.
This expansion incorporates a second camera equipped with a specific lighting system, allowing for the reliable detection of glass defects such as holes, scratches, chips, or glass fragments loose inside the ampoule.
Thanks to this early inspection, the system prevents ampoules made with defective glass from proceeding to the production line, reducing subsequent rejects and improving the overall quality of the process.
The visualisation and management of results are integrated into the HOTCAM vision system itself, maintaining centralised and efficient control.
NOVOINGENIA